In agricultural machine-building three kinds of assembly are used: axial assembly, radial and mixed one. In axial assembly parts of assembly unit (AU) are assembled in axial direction. In this kind of assembly butt planes are perpendicular to longitudinal axis. Fig.2.17. presents as the simplest example construction of AU with such kind of assembly. Body and its cover, and also bearing bushes, mounted into them, are solid. Shaft is introduced into body in axial direction and fixed by cover, aligned relative to body by means of cylindrical bead.
Advantages of axial assembly are the following:
- construction of
base members is simple and allows to make them molded; machining of this.details is rather convenient. Machined surfaces are opened for view, available
for feeding of cutting tools, and are easily applied; as machining is made on continuous cylindrical surfaces, methods of high speed machining can be applied for details production;
-entire construction possess high rigidity; internal spaces are well
sealed.
Disadvantages of axial assembly are the following:
-assembly of unit is complex; testing and adjustment of axial clear
ances is difficult, especially due to the fact, that at all assembly stages, up to
final one, shaft is fixed only in one bearing; proper clearances can be kept by
means of either special devices, or raising of accuracy of carrying out axial
dimension of construction elements;
- inspection of internal parts is difficult; in order to open any step it is necessary to disassemble all previous ones.
Fig 2.17. Construction of AU with geared transmission with axial assembly: 1- body; 2-cover; 3- gear-shaft; 4- plain bearing; 5- cover; 6- bolt; 7-washer
Fig 2.18. Construction of AU with radial assembly: 1- body; 2- cover; 3- gear-shaft; 4- plain bearing; 5- cover
In radial assembly all parts of AU are connected in transversal (radial) direction. Butt planes pass though longitudinal axis, Construction of AU with radial kind of assembly is shown at fig. 2. 18. Body and bushes are carried out with joint in longitudinal axis. Shaft is put into one of bodies halves and is covered by another one. Halves of body are contracted by transversal bolts and are fixed one relative to another by register pins.
Advantages of radial assembly are the following:
-assembly and disassembly are convenient as assertbty shaft is put
into bearings of the lowor half of body;
-inspection of internal surfaces is convenient; there ie a possibility
of testing and adjustment of axial clearance; with upper half of a body taken off, a space of a unit is exposed and an access to all details, mounted in a body, is provided.
Disadvantages of a given an kind of assembly are the following:
-it is difficult to make a body , consisting of two massive castings;
-machining is inconvenient; internal spaces are machined either by
an method - separately for each half of a body, with consequent butt adjust
ment, or by a closed one- with halves of a body, assembled at control pins on
preliminary finished butt surfaces; both methods need special tools, measur
ing devices and also highly qualified operators;
-difficulty of receiving required rigidity; due to assymmetry of cross
sections a body has different rigidity; less in butt plane and more in direction,
perpendicular to it;